Modular Web Solutions
Precision Solutions for the Web Handling and Converting Industries.
Custom Web Handling Equipment for Every Application
Modular Web Solutions has an extensive background in producing custom web handling equipment for various industries and applications. This wide blend of experience continues to provide the foundation needed to successfully tackle unique challenges with speed and proficiency and complete lines.
All of our equipment is proudly made in the USA.
Modular Web Solutions can deliver a complete solution to meet your timeline. Our integrated, custom-built solutions are engineered to support a wide range of materials and production environments, including:
- Papers
- Paperboards
- Films
- Plastics
- Tissues
- Fabrics
- Nonwovens
- Carbon Fibers
- Foils
- Felts
- Asphalts
- Rubbers
- Composites
- Food Products
- Metals
- Batteries
Contact us to discover how our engineering expertise can solve your most complex web handling challenges and optimize your process to keep production moving without interruption.
Product Categories & Solutions
We specialize in designing and manufacturing custom web handling equipment engineered to meet and exceed your specific production requirements. Our products and services include:
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Web Converting Systems
Web converting systems encompass a range of machinery and processes designed to slit, rewind, laminate, coat, and sheet flexible materials. These systems are essential for industries like flexible packaging, labeling, medical, automotive, and industrial applications, where accuracy and speed are critical. -
Unwinds
Unwind Systems are essential components in web converting operations, designed to feed material into downstream processes with precision and control. These machines accommodate a wide range of roll diameters, widths, and weights, and are available in configurations such as single-position, multi-position, and turret-style setups. -
Rewinds
Rewinder Systems are essential in web converting operations for efficiently winding processed materials such as paper, plastic films, foils, and nonwovens into finished rolls. These systems are engineered to handle a wide range of web widths—from narrow formats to expansive 20-foot-wide substrates—and operate at speeds up to 3000 feet per minute. -
Calenders, Nips, & Heat Transfer
Calender Systems are precision-engineered solutions used to modify the physical properties of web materials through controlled heat and pressure. These systems feature high-pressure roll configurations—available in vertical or horizontal nip arrangements—with advanced nip gap control for uniform thickness and surface finish. -
Coaters, Laminators, & Embossing
Web converting lines rely on integrated coating, laminating, and embossing systems to meet today's demands for precision, efficiency, and high-quality finishes. These systems transform substrates—such as film, foil, paper, nonwovens, foam, fiberglass, and rubber—into market-ready products for industries like packaging, medical, automotive, construction, graphics, and more. -
Web Accumulators
Web Accumulator is a specialized piece of equipment designed to temporarily store material in continuous web processing lines, ensuring uninterrupted operation during roll changes or brief stoppages. It functions by creating a buffer of web material, allowing upstream or downstream processes to continue running even when a section of the line slows or halts. -
Air Turning Bars
Air Turning Bar is a non-contact web handling device used to change the direction of a moving web without physically touching its surface. Ideal for delicate or sensitive materials, it utilizes a cushion of air generated by a blower system to float the web over a curved surface, allowing for smooth redirection—often at 90 degrees or more. -
Rotary Die Stations
Rotary die‑cutting industry is a critical segment of modern manufacturing, enabling high‑volume, high‑precision converting of flexible materials into consistent, repeatable parts. This industry serves markets such as medical devices, hygiene products, automotive, electronics, composites, industrial gaskets, adhesives, wearables, filtration, and specialty materials processing. -
Controls
Every web converting line—from unwinding and coating to slitting and rewinding—relies heavily on sophisticated control systems. These controls ensure precise tension, speed synchronization, quality feedback, and operator oversight, enabling high uptime and flawless output. -
Rebuilds & Retrofits
Extend the life, performance, and safety of your converting assets with engineered rebuilds and retrofits. Whether you operate slitters, winders, coaters, laminators, calenders, or complete process lines, modernizing legacy equipment can unlock throughput, improve roll quality, and reduce downtime—without the cost or lead time of a new machine. -
Facilities & Machine Tools
Our facility is engineered to design, fabricate, assemble, and test complete web‑converting systems—slitting & rewinding, winding/unwinding, coating/laminating, calendering, and web handling. We combine in‑house machining, controls integration, and full‑line FAT bays to compress project timelines while elevating quality and uptime. This vertically integrated model mirrors the best practices used by industry leaders who emphasize in‑house engineering, drive/PLC/HMI cabinets, and complete line testing prior to shipment.
What Sets MWS Apart?
Modular Web Solutions has over 50 years experience designing and building custom equipment used for web handling. Our custom web handling business has grown steadily over the years, allowing us to tackle some of the most sophisticated web handling projects in the industry. We’ve also assembled an impressive staff of mechanical engineers and electrical control specialists to provide state-of-the-art control schemes and process management solutions. All backed by Maxcess International.
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